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***WARNING*** Front Brake Seizing

1056 Views 58 Replies 9 Participants Last post by  Mitchell
My latest experience while riding was a bit scary to say the least. I was glad I wasn't on the highway. After about 30 minutes on the Rune it came to a abrupt stop on its own. The front wheel locked up in the middle of the road. Thanks to a few guys they helped to block traffic. After having the bike towed to the shop we foud that the brake fluid was contaminated so we bleed the brakes cleaning the master cylinder and calipers only for it to happen again. I was expecting it to happen so I was taking it easy when it happened the second time. Upon further inspection in the reservoir there is a valve that allows brake fluid to flow both ways one upon applying the brake and the other on release. We noticed on port on the the valve was secreting cloudy brake fluid and realized the flow of brake fluid was restricted. We have ordered the parts and will update this post when new valve is installed.

If I was traveling at 60-70mph on the highway it could have gone very wrong. If you haven't been changing your brake fluid on a constant basis 3-5k mile I would have the valve change and an bleed the system, clean the calipers etc... My bike was scheduled for a fluid change but it wouldn't have helped the brake fluid was in the system too long.

If your bike slows down by itself it is the caliper overheating and putting pressure on the pads as if you were squeezing the brake handle. Pull to the side ASAP. Once it seizes it takes 20-30 minutes for the system to cool before the front wheel will role. I was in the middle of the street waiting for it to cool. Lucky to have a car behind me blocking traffic.

We are pretty sure it is the valve in the reservoir but will follow-up with this post with the results.

Drive Safe

Mitchell
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I replaced the part described in this thread. That did the trick.
Honda 45530-MCA-006 - MASTER CYLINDER PISTON | Partzilla.com
"Your pic shows two parts, the set-in above link/described in this thread and the PCV, which makes it look like the PCV was bad as well. At least it's a common part (set) used on other bikes that did the trick."(y)
The root cause was contaminated brake fluid which created a buildup and sludge like substance in the reservoir/valve and brake lines. It got to a point that the brake fluid was only flowing towards the caliper and due to the build up in the lines and valve system at the brake handle the fluid backed up creating pressure in the caliper where the brake pads remained on the rotor and overheated causing the the front brake seizure. Immediate remedy is to let it cool down 100% that will give you me 20 minutes depending how much you use the front brake. I decided to tow. I replaced the part described in this thread. That did the trick. Remember your rear brake is tied into your front brake so when you replace the brake fluid do front and back.
So, just to be as crystal clear and succint as possible:

The proportional valve, PN 46400-MEC-016, was causing the front brake to lockup under normal operating conditions. The reason the proportional valve was locking up was due to contamination in and/or degredation of the brake fluid, due to lack of maintenance / regular replacement of the brake fluid.

Why is this important? If someone has neglected to replace the brake fluid regularly and/or it has become contaminated, they should probably also replace the proportional valve, or at least test it somehow to make sure it is ok.

Correct?

Again, thank you for posting the info.
So, just to be as crystal clear and succint as possible:

The proportional valve, PN 46400-MEC-016, was causing the front brake to lockup under normal operating conditions. The reason the proportional valve was locking up was due to contamination in and/or degredation of the brake fluid, due to lack of maintenance / regular replacement of the brake fluid.

Why is this important? If someone has neglected to replace the brake fluid regularly and/or it has become contaminated, they should probably also replace the proportional valve, or at least test it somehow to make sure it is ok.

Correct?

Again, thank you for posting the info.
In my case and the little knowledge if have. The brake fluid change was scheduled but the seizure happened before we could change the fluid. In my case the seizure would have happened anyway. When it seized we thought just cleaning the front caliper replaced the fluid would do the trick. It didn't, we saw one of the ports in the reservoir leaking cloudy liquid. We knew then it was the valve. If the fluid is contaminated and if its been a long time before fluid change I would, knowing what I know now change the proportional valve, Its not a very expensive fix and would recommend changing it.
"SO, YOU DID NOT CHANGE THE PCV (proportional control valve) ? IS THAT CORRECT?

That part (PCV) on every site I looked at is unavailable or out of stock."
Everything you see in the images we replaced. I beleive the part number visible on the package is the PCV.

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We knew then it was the valve.
So the PCV replacement was precautionary, and what actually caused the lockup was the valve / PN 45530-MCA-006, as Rune-Gearhead stated? So to summarize:

The master cylinder piston, PN 45530-MCA-006, was causing the front brake to lockup under normal operating conditions. The reason the master cylinder piston was locking up was due to contamination in and/or degredation of the brake fluid, due to lack of maintenance / regular replacement of the brake fluid.

Correct?

Not trying to be a PITA, just want to make sure I (and others) clearly understand the cause and resolution.
... Remember your rear brake is tied into your front brake so when you replace the brake fluid do front and back.
Rune brakes are 2 separate systems. There is no fluid flow between the systems. The front brake lever actuates 2 of the 3 pistons on each front caliper only. The rear brake pedal actuates the rear caliper and the centre pistons on the front calipers, through the proportioning valve.
Bleed accordingly.

Have I got that right Gearhead?

skip
Rune brakes are 2 separate systems. There is no fluid flow between the systems. The front brake lever actuates 2 of the 3 pistons on each front caliper only. The rear brake pedal actuates the rear caliper and the centre pistons on the front calipers, through the proportioning valve.
Bleed accordingly.

Have I got that right Gearhead?

skip

Yeah, what Skip said. Except that the rear brake pedal actuates the rear caliper and the CENTER pistons on the front calipers, through the proportioning valve - on US models instead of the CENTRE pistons on the front calipers, through the proportioning valve on the Canadian models. :geek:
"His working Runes are probably US Runes and not Canadian? Like many folks north of the border they picked up Runes south of the border to save $$$, and they didn't want the tool kit vs chrome wheels or the plugs in the headlight bucket.???"

"You have a PM on the rest Skip."
Yeah, what Skip said. Except that the rear brake pedal actuates the rear caliper and the CENTER pistons on the front calipers, through the proportioning valve - on US models instead of the CENTRE pistons on the front calipers, through the proportioning valve on the Canadian models. :geek:


skip
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"His working Runes are probably US Runes and not Canadian? Like many folks north of the border they picked up Runes south of the border to save $$$, and they didn't want the tool kit vs chrome wheels or the plugs in the headlight bucket.???"

"You have a PM on the rest Skip."
All true, however I talked Honda USA into sending me the book and the toolkit.

Blacky was originally a US bike but registered here before I bought it.

RuneWreck is Canadian (with the headlight plugs).

Thanx for the PM confirmation...

skip
2
So the PCV replacement was precautionary, and what actually caused the lockup was the valve / PN 45530-MCA-006, as Rune-Gearhead stated? So to summarize:

The master cylinder piston, PN 45530-MCA-006, was causing the front brake to lockup under normal operating conditions. The reason the master cylinder piston was locking up was due to contamination in and/or degredation of the brake fluid, due to lack of maintenance / regular replacement of the brake fluid.

Correct?

Not trying to be a PITA, just want to make sure I (and others) clearly understand the cause and resolution.
Attached, are the parts that were replaced. Except the statue.

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Has anyone changed to something like these?:

The Prestone one claims 75k change interval. Would be nice to change to something we do not have to bother with so often, like the Evans coolant swap . . . except for brake fluid.
First, in case there is any confusion: DOT 5.1 is glycol; DOT 5 is silicone. DOT 5.1 mixes with DOT 4 with no problem. It says so on the can, and I have done it with no problems. DOT 5 mixes with nothing but DOT 5.

Second, unless you have a vehicle that you almost never drive (e.g., a show car) or one where you change the fluid every six months or more often (e.g., a race car), do not use silicone fluid. That glycol absorbs water is a key reason it is the perfect brake fluid for a street vehicle. The last thing you want is a fluid that does not absorb water. You'll find out why when you apply the brakes and that unabsorbed water vapourizes.
Found this post in another thread, from the late, great . . . RIP, buddy.

He was almost always spot-on. Perhaps this is exactly what happened in the OP's case. Unabsorbed water in the system vaporized from the heat, causing increase in pressure, with caused the brake to lockup. May have had nothing whatsoever to do with the piston or the PCV. Simply unabsorbed moisture in the brake lines from lack of maintenance. Thanks, again, Al. Miss you!
"There are other things that could be the cause or part of the problem, in the end, none of it matters if the bike is fixed and ready to go. The information provided/shared by Mitchell will be helpful to anyone that has a similar situation in the future as a possible solution to their problem-Thanks to Mitchell for the thread! At this point with it being limited to one Rune, it's an isolated problem/situation to one Rune and not a pattern."

"Mitchell you have a message/pm/conversation (how the F can it be a conversation when it's words in type)?."
"There are other things that could be the cause or part of the problem, in the end, none of it matters if the bike is fixed and ready to go. The information provided/shared by Mitchell will be helpful to anyone that has a similar situation in the future as a possible solution to their problem-Thanks to Mitchell for the thread! At this point with it being limited to one Rune, it's an isolated problem/situation to one Rune and not a pattern."

"Mitchell you have a message/pm/conversation (how the F can it be a conversation when it's words in type)?."
Not sure what you mean? "Conversation when its words in type"???
"This forum/board calls it a "conversation(s)", which makes no sense when a conversation is:
"oral exchange of sentiments, observations, opinions, or ideas an instance of such exchange: talk""
Found this post in another thread, from the late, great . . . RIP, buddy.

He was almost always spot-on. Perhaps this is exactly what happened in the OP's case. Unabsorbed water in the system vaporized from the heat, causing increase in pressure, with caused the brake to lockup. May have had nothing whatsoever to do with the piston or the PCV. Simply unabsorbed moisture in the brake lines from lack of maintenance. Thanks, again, Al. Miss you!
If that was so the problem would have gone away when we flushed the brake system the first time. It didn't, we then rebuilt the valve assembly. That fixed the issue.
Not sure what you mean? "Conversation when its words in type"???
ISo the question is are conversations only oral. Does a deaf person signing have a conversation??
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